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From: Frank Krygowski <frkrygow@sbcglobal.net>
Newsgroups: rec.bicycles.tech
Subject: Re: Machine Shop
Date: Tue, 4 Mar 2025 23:04:14 -0500
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On 3/4/2025 3:06 PM, AMuzi wrote:
> On 3/4/2025 11:03 AM, Frank Krygowski wrote:
>> On 3/4/2025 12:44 AM, AMuzi wrote:
>>>
>>> For a typical dent, this Waterford for example:
>>> http://www.yellowjersey.org/wfd12a.jpg
>>>
>>> the tube is rolled to reform the greater part of the deformation:
>>>
>>> http://www.yellowjersey.org/wfd12b.jpg
>>>
>>> then the remaining low spots are filled with polyester bondo or with 
>>> metal (brass, silver, lead. I use lead):
>>>
>>> http://www.yellowjersey.org/wfd12c.jpg
>>>
>>> and finished:
>>>
>>> http://www.yellowjersey.org/wfd12e.jpg
>>
>> Could you explain what's meant by "the tube is rolled"? As I said 
>> earlier, I'd thought the first step would be pushing a mandrel through 
>> (if the dent was in the seatpost) to partially push out the dent. Of 
>> course, that wouldn't work except on a seat tube, and I suppose would 
>> still require filling. Are you skipping that step entirely?
>>
>> BTW, my antique BMW has a slight dent in the top of the gas tank, 
>> apparently from something falling onto it. I've heard of "paintless 
>> dent repair" for car bodies and wondered about it, but never looked 
>> deeply into it. I gather that some skilled body workers can do pretty 
>> well at pushing dents back out from the underside.
>>
> 
> Can't generally fit anything inside a bicycle frame tube in any 
> reasonable time. Taking a frame apart is more than a magnitude of labor 
> greater than the cost of a tube. Once apart, you'd just replace it 
> rather than repair.
> 
> Here's one set of steel blocks for rolling dents.
> 
> http://www.yellowjersey.org/photosfromthepast/den24a.jpg

So how exactly are the blocks used? Are the blocks tightened in place 
and rotated around the tube?

> 
> I have various diameters. On oval tube of course there are limited 
> options. I generally don't take those jobs except where the dent is 
> minimal:
> 
> https://www.yellowjersey.org/photosfromthepast/denw25a.jpg

It occurred to me after posting that forcing a mandrel inside the tube 
might cause some of the metal around the dent to bulge outward. I can 
see why you wouldn't want that to happen.

-- 
- Frank Krygowski